We offer the Turnkey equipment of Bong-Bong Ice Production Line including Ice Pop soft tube blowing machine, Soft Tube Filling - Sealing Machine (Bong-Bong Ice Filling Sealing Machine), Drying Machine, Sterilizing Cooler,  Material Cooker (Jacketed Steam Kettles) and Storage tank etc.

Also, we offer the production know-how and installation technical support of wiring, piping and trial production.

Specifications:

Filling Volume: 60-200 cc

60 pcs/min

About Tube Packaging Machine

Tube packaging machines are widely used in the packaging industry for the efficient and precise filling, sealing, and coding of various types of tubes. This technical report aims to provide a comprehensive overview of tube packaging machines, including their key features, functions, operation, advantages, and limitations. Tube packaging machines offer a reliable and automated solution for packaging products such as creams, gels, ointments, adhesives, and other viscous substances in flexible tubes.

Key Features:

• Versatile Tube Compatibility: Tube packaging machines can handle a wide range of tube sizes, materials, and shapes, including plastic, laminated, and aluminum tubes.
• Precise Filling System: These machines utilize volumetric or piston-based filling systems to accurately dispense the desired quantity of product into each tube.
• Efficient Sealing Mechanisms: Tube sealing mechanisms include various options such as hot air sealing, ultrasonic sealing, or crimping to ensure secure and tamper-evident seals.
• Coding and Marking Capabilities: Tube packaging machines often integrate coding and marking systems to apply batch numbers, expiry dates, or product information on tubes.
• Customization Options: Machines can be customized to accommodate specific product requirements, including additional features such as tube cleaning, tube orientation, or product mixing.

Functions:

• Tube Feeding: Empty tubes are fed into the machine through a tube magazine or automatic tube loading system.
• Product Filling: The machine dispenses the desired amount of product into each tube using a precise filling system, ensuring accurate and consistent fill volumes.
• Tube Sealing: Sealing mechanisms, such as hot air sealing or ultrasonic sealing, are employed to create a secure and leak-proof seal on the tube.
• Coding and Marking: Integrated coding systems allow for the printing of important information such as batch numbers, expiry dates, or logos onto the tube.
• Tube Ejection: Filled and sealed tubes are automatically ejected from the machine for further processing or packaging.

Operation:

• Tube Orientation: Tubes are oriented and positioned correctly for filling and sealing using orientation mechanisms or sensors.
• Filling and Sealing: The machine accurately fills each tube with the desired product volume and applies the appropriate sealing method to ensure proper closure.
• Coding and Marking: Coding systems apply the necessary information on the tube, such as date codes or batch numbers.
• Quality Control: Advanced sensors and cameras monitor the process to detect and reject any faulty tubes or sealing issues.
• Operator Interface: User-friendly interfaces allow operators to control and adjust machine settings, monitor production status, and perform maintenance tasks.

Advantages:

• Increased Efficiency: Tube packaging machines offer high-speed production rates, reducing manual labor and increasing overall efficiency.
• Accurate Filling: Precise filling systems ensure consistent product volumes, minimizing product wastage and ensuring cost-effective production.
• Product Protection: Secure sealing mechanisms and tamper-evident closures protect the product's integrity, extending shelf life and ensuring consumer safety.
• Versatility: Tube packaging machines can handle various product viscosities and tube sizes, accommodating a wide range of industries and applications.
• Customization and Integration: Machines can be customized to meet specific packaging requirements and integrate with other production line equipment for seamless operation.

Limitations:

• Initial Investment: Tube packaging machines involve an initial capital investment, which may be higher for machines with advanced features or customization options.
• Maintenance and Training: Proper maintenance and operator training are essential to ensure optimal performance and minimize downtime.
• Changeover Time: Adjustments and changeovers may be required when switching between different tube sizes or product formulations, impacting production efficiency.

Conclusion: 

Tube packaging machines provide efficient and precise solutions for filling, sealing, and coding various types of tubes

Technical Report: Introduction to Soft Tube Packaging Machines for Food, Beverage, Chemical, and Pharmaceutical Applications

Introduction:Soft tube packaging machines play a crucial role in the packaging industry, specifically for the efficient and hygienic packaging of various products in soft tubes. This technical report aims to provide a comprehensive overview of soft tube packaging machines, focusing on their features, functions, operation, and applications in the food, beverage, chemical, and pharmaceutical industries. These machines are designed to handle a wide range of soft tube materials and efficiently package products such as sauces, creams, lotions, beverages, chemicals, and pharmaceutical formulations.

Key Features:

• Versatile Tube Compatibility: Soft tube packaging machines are compatible with different tube materials, including plastic, laminated, and aluminum tubes, accommodating various product types and industry requirements.
• Precise Filling System: These machines utilize volumetric or piston-based filling systems to accurately dispense the desired quantity of product into each soft tube.
• Advanced Sealing Mechanisms: Soft tube sealing mechanisms employ heat sealing, ultrasonic sealing, or crimping methods to ensure secure and leak-proof seals on the tubes.
• Sanitary Design: Machines feature stainless steel construction and easy-to-clean surfaces to maintain high levels of hygiene, essential for industries such as food, beverage, and pharmaceuticals.
• Customizable Options: Soft tube packaging machines can be customized to incorporate additional features like tube coding, capping, labeling, or tube trimming to meet specific industry requirements.

Functions:

• Tube Loading: Empty soft tubes are loaded into the machine through a tube feeding system or manually by operators.
• Product Filling: The machine accurately dispenses the desired quantity of product into each soft tube, ensuring consistent fill volumes and minimizing product wastage.
• Tube Sealing: Sealing mechanisms such as heat sealing, ultrasonic sealing, or crimping are employed to create a secure and leak-proof seal on the soft tubes.
• Coding and Marking: Integrated coding systems enable the application of batch numbers, expiry dates, or other important information on the tubes.
• Quality Control: Sensors and cameras monitor the process to detect and reject any faulty tubes or sealing issues, ensuring product integrity.

Operation:

• Tube Orientation and Loading: Soft tubes are oriented and loaded into the machine, either manually or automatically, to ensure proper positioning for filling and sealing.
• Filling and Sealing: The machine precisely fills each soft tube with the desired product volume and applies the appropriate sealing method to create a secure closure.
• Coding and Marking: Coding systems apply necessary information, such as date codes or batch numbers, on the soft tubes.
• Quality Assurance: Integrated sensors and quality control mechanisms inspect the seals and detect any defects or irregularities.
• Operator Interface: User-friendly interfaces allow operators to control and adjust machine settings, monitor production status, and perform maintenance tasks.

Applications:

• Food Industry: Soft tube packaging machines are used to package sauces, condiments, dressings, spreads, and other food products in hygienic and convenient soft tubes.
• Beverage Industry: These machines are employed to package beverages such as juices, energy drinks, flavored water, or liquid supplements in soft tubes, ensuring product freshness and ease of consumption.
• Chemical Industry: Soft tube packaging machines find applications in packaging various chemical products, including adhesives, sealants, lubricants, and household chemicals.
• Pharmaceutical Industry: These machines are utilized to package pharmaceutical formulations, creams, ointments, gels, and topical medications in soft tubes, ensuring precise dosing and product integrity.

Advantages:

• Efficient and Hygienic Packaging: Soft tube packaging machines offer high-speed production, ensuring efficient packaging while maintaining hygiene standards required for food, beverage, chemical, and pharmaceutical industries.
• Accurate Product Filling: Precise filling systems enable consistent and accurate product dosing, reducing product wastage and ensuring cost-effective production.
• Secure and Leak-proof Seals: Advanced sealing mechanisms provide secure and leak-proof seals, ensuring product integrity and extending shelf life.
• Versatility and Customization: Soft tube packaging machines can accommodate a wide range of product viscosities, tube sizes, and materials, providing flexibility for various applications.
• Compliance with Industry Standards: These machines are designed to meet strict industry regulations and standards, ensuring product safety and quality.

Limitations:

• Initial Investment: Soft tube packaging machines involve an initial capital investment, which may vary based on machine specifications and customization requirements.
• Maintenance and Training: Regular maintenance and operator training are essential to ensure optimal machine performance and minimize downtime.
• Changeover Time: Adjustments and changeovers may be required when switching between different tube sizes, materials, or product formulations, impacting production efficiency.

Conclusion: 

Soft tube packaging machines provide efficient and reliable solutions for the packaging of food, beverage, chemical, and pharmaceutical products in soft tubes. With their versatile functionality, precision filling, and secure sealing mechanisms, these machines contribute to the high-quality and convenient packaging of various products in these industries.

If you are not sure which type you should or you need professionally technical consultation, please contact us, we will provide you with the most suitable solution according to your actual needs.